World-Class Quality You Can Trust
Backed by Science, Verified by Data.
A Complete Quality Ecosystem Ensuring Safety, Purity & Performance
AirVigor operates one of the most comprehensive quality management ecosystems in the dietary supplement industry — integrating in-house R&D, GMP-certified factories, food-grade packaging plants, label printing centers, and global compliance experts into a single, traceable system.
Unlike many brands relying fully on outsourced OEMs, AirVigor controls every critical step itself:
- Ingredient sourcing & authentication
- Formula science validation
- Manufacturing control under GMP/HACCP/ISO22000
- Packaging safety testing
- Label regulatory accuracy
- Real-world stability evaluation
- Global logistics environmental integrity
Our products must remain chemically stable, functionally effective, nutritionally accurate, and biologically safe — whether used by athletes, workers, travelers, or everyday consumers in 120+ countries.
OUR QUALITY PHILOSOPHY
Science First. Safety Always. Transparency for Every User
AirVigor’s quality philosophy is intentionally designed to outperform standard GMP requirements. Our framework combines:
- Clinical-grade nutritional biochemistry
- Pharmacology-inspired safety margins
- Human-performance validation
- Systems engineering approach to manufacturing
- Zero-deviation culture
Our philosophy is built on four irreversible pillars:
1. Scientific Validity
Every ingredient must have mechanistic evidence and dosage rationale.
2. Ingredient Integrity
Each lot is authenticated, purity-tested, and validated against COA & internal standards.
3. Manufacturing Precision
Every stage is documented, measured, and controlled through advanced SOP systems.
4. User Safety & Transparency
Labels, instructions, allergens, and warnings follow FDA, EFSA, FOSHU, and ISO frameworks.
CERTIFIED MANUFACTURING ECOSYSTEM
GMP/HACCP/ISO22000/FSSC-Compliant, FDA Registered, Audit-Ready
A Fully Integrated Production System With Zero Dependence on Outsourcing
AirVigor operates three controlled manufacturing entities:
- Nutritional Supplement Factory
GMP, HACCP, ISO22000, FSSC-certified — producing powders, granules, capsules, tablets, gummies, and liquids.
- Food-Grade Packaging Material Factory
Manufactures stick packs, pouches, jars, bulk bags with moisture barrier & migration testing.
- Regulatory Printing Facility
Ensures label accuracy, batch tracking, and global compliance.
Our production system includes:
- 10,000-level cleanrooms
- Automated blending and filling lines
- HEPA filtration systems
- Preventive maintenance programs
- Environmental monitoring
- CCP identification & monitoring
- Systematic cleaning validation (CIP/SIP)
- Digital batch documentation
INGREDIENT SOURCING & GLOBAL VERIFICATION
Top 3% Global Suppliers. 100% Authenticity & Purity Verified
Every Ingredient Must Pass Multi-Layer Scientific Screening
Our supplier control program includes:
1. Supplier Qualification
- GMP & ISO audits
- Traceability systems
- Farming / extraction / synthesis review
- Contaminant risk assessment
- Social responsibility compliance
2. Raw Material Testing
Each batch undergoes:
- Identity confirmation
- Purity analysis
- Heavy metal profile
- Pesticide residue check
- Microbial control
- Solubility & particle uniformity
- Stability check under heat/humidity
3. COA Cross-Validation
Our lab verifies every COA before acceptance.
FORMULA VERIFICATION & SCIENTIFIC VALIDATION
20,000+ Formula Models. Mechanistic Evidence Backed. Athlete-Proven
AirVigor’s R&D team includes 25+ researchers in:
- Nutritional biochemistry
- Food engineering
- Sports physiology
- Biomechanics
- Stability chemistry
Each formula undergoes:
- Mechanistic evidence validation
- Dosage-response modeling
- Simulated sweat-loss & electrolyte dynamics
- Particle-size distribution optimization
- Flavor engineering
- Bioavailability assessment
- High-temperature solubility tests
- GI tolerance evaluation
IN-PROCESS QUALITY CONTROL (IPQC)
Real-Time Monitoring Ensures Zero Deviations
Every Second of Manufacturing Is Measured, Recorded & Verified
IPQC includes:
Blend Uniformity Tests
Ensures accurate distribution of sodium, potassium, magnesium, creatine, BCAAs, etc.
Torque & Load Monitoring
Controls mixer performance and ensures homogeneous blending.
Continuous Fill-Weight Monitoring
Automated rejection for any packet deviating from target weight.
Seal Integrity & Burst Strength Tests
Guarantees field durability.
Automated Visual Inspection
Checks defects, misprints, misfeeds, incomplete fills.
PACKAGING QUALITY, SAFETY & ENVIRONMENTAL STABILITY
Designed for Moisture, Heat, UV, and Real-World Stress
Each packaging type undergoes:
- MVTR (moisture vapor transmission rate) testing
- Oxygen transmission rate testing
- Seal strength & peel testing
- Drop testing
- Accelerated aging
- UV exposure stability
- Migration testing per FDA & EU standards
Our packaging ensures:
- Stable powder flow
- Zero moisture infiltration
- Faster solubility
- Long-term flavor & mineral integrity
LABEL ACCURACY, NUTRITIONAL TRANSPARENCY & GLOBAL COMPLIANCE
120+ Countries. 0 Label Errors. 100% Regulatory Alignment
Each Label Reviewed by Science, Legal, Quality & Compliance Teams
Our label management system includes:
- Nutrition panel verification
- Allergen & warning compliance
- Ingredient name legality review
- Multi-language accuracy
- Country-specific claim restrictions
- FDA, EFSA, FOSHU, HACCP, ISO alignment
- Batch traceability matrix mapping
We ensure that every number, every mg, every claim is accurate.
BATCH TESTING, TRACEABILITY & DOCUMENTATION
End-to-End Traceability for Every Ingredient, Every Batch
Our traceability covers:
- Ingredient supplier
- Raw material COA
- Internal testing results
- Mixing logs
- Filling logs
- Environmental controls
- Packaging records
- Final microbial & heavy metal test results
- Pre-shipment inspection
Users and B2B partners can request documentation at any time.
LOGISTICS QUALITY, TEMPERATURE CONTROL & GLOBAL WAREHOUSING
Stable Quality Across Different Climates, Continents & Transit Conditions
Our global QC includes:
- Warehouses in U.S., Canada, Europe, Japan, Australia
- FIFO/FEFO inventory rotation
- Temperature & humidity monitoring
- Transit vibration tests
- Packaging integrity tests during cross-border shipping
- Seasonal stocking to prevent delay spikes
- FBA-compliant packaging formats
Powders remain dry, free-flowing, and stable through their entire journey.
CLEANING VALIDATION, CROSS-CONTAMINATION PREVENTION & SOP CONTROL
Zero-Cross Contamination Guarantee
Every Machine, Every Surface, Every Batch is Controlled
We apply GMP-grade cleaning protocols:
- Batch-to-batch cleaning
- Product-changeover deep cleaning
- CIP/SIP validation
- Swab tests for residues
- Microbial surface evaluation
- Documented SOP compliance
- Operator training + requalification
This protects users from unwanted allergens, residues, or foreign contaminants.
WHY QUALITY MATTERS FOR ATHLETES & EVERYDAY USERS
Quality Impacts Hydration, Electrolyte Balance, Recovery, Muscular Function & Cognitive Energy
Poorly controlled supplements can cause:
- Electrolyte imbalance
- Inconsistent performance
- GI discomfort
- Poor solubility
- Contamination risks
- Label inaccuracies
- Reduced efficacy
AirVigor ensures that every dose provides:
- Stable electrolyte delivery
- Correct mineral ratios
- Superior hydration efficiency
- Smooth GI tolerance
- Fast dissolving behavior
- Predictable recovery effect
FAQ about Quality Management
1. What quality certifications does AirVigor have?
AirVigor operates under GMP, HACCP, ISO22000, FSSC, FDA registration, Halal, Kosher, Organic and maintains a full internal quality laboratory.
2. How does AirVigor verify ingredient purity?
We perform identity testing, purity analysis, microbial checks, heavy metal evaluation, COA cross-validation, and supplier audits.
3. How are formulas tested for accuracy?
Each formula undergoes solubility tests, stability cycles, dosage modeling, bioavailability assessment, and real-world performance simulations.
4. Does AirVigor test every batch?
Yes. Every batch is tested for microbial safety, heavy metals, potency, moisture level, uniformity, and packaging integrity.
5. How does AirVigor ensure global label compliance?
We review labels under FDA, EFSA, FOSHU, HACCP, ISO frameworks and adjust for each country’s regulatory language & requirements.
6. How is cross-contamination prevented?
Through validated cleaning protocols, batch separation, environmental monitoring, SOP compliance, and operator training.
7. Is your packaging safe and tested?
Yes—our packaging is validated for moisture barrier, oxygen protection, migration safety, UV resistance, seal strength, and shelf-life stability.
8. Why is AirVigor suitable for athletes?
Our formulas are designed through physiological modeling, electrolyte balance research, real-world training data, and mechanistic evidence.
9. Can I trace my product’s batch information?
Yes—each product is linked to internal trace codes documenting raw material origins, processing logs, and test results.
10. What makes AirVigor’s quality system unique?
We own our R&D lab, our factories, our packaging lines, and our compliance system—unlike brands that outsource everything.
Quality Is Not a Feature — It’s Our Foundation
Quality You Can Feel. Safety You Can Trust. Science You Can Believe.
Join millions of athletes, professionals, and wellness users who rely on AirVigor’s uncompromised quality system.
Trusted by 2.1 million global users.
Validated by 25+ scientists.
Delivered across 120+ countries.