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Custom Dietary Supplement Contract Manufacturing
Develop Your Nutrition Brand With Research, Quality and Coordinated Production
AirVigor’s contract manufacturing program combines formula development, laboratory evaluation, coordinated production, quality management, packaging design, and international logistics support. Product capabilities include electrolytes, protein nutrition, creatine, vitamins, minerals, collagen, probiotics, botanical extracts, amino acids, and multi-ingredient formulas in powders, capsules, tablets, drops, gummies, and other suitable formats.
AirVigor supports:
- Formula development and sample preparation
- Ingredient and dosage-form evaluation
- Flavor and sensory adjustment
- Packaging and label preparation
- Quality documents and batch records
- Private-label and OEM/ODM production
- Amazon FBA and multi-channel shipment planning
From individual product development to broader product-line expansion, AirVigor coordinates each stage from initial concept and sampling through production, packaging, documentation, and delivery preparation.
Your brand, developed with AirVigor’s research and manufacturing network.
Why Brands Choose AirVigor Contract Manufacturing
Research-Led Development for Modern Dietary Supplement Brands
AirVigor combines nutrition research, formula development, coordinated manufacturing, and international market experience. Supported by 20,000+ developed and optimized formula models, 300+ nutrition-related and technical patents, and an independent laboratory system, we help brands develop products with clearer formulas, suitable dosage formats, consistent quality management, and transparent documentation.
Laboratory evaluation may cover raw-material indicators, active-ingredient content, formula compatibility, solubility, stability, flavor, texture, and packaging suitability.
AirVigor coordinates the complete development process—from research, formulation, and sampling to label preparation, packaging, production, quality documentation, and Amazon FBA or multi-channel shipment planning.
Our partners include e-commerce brands, nutrition and lifestyle retailers, distributors, fitness organizations, content creators, and companies developing private-label product lines for regional and international markets.
What We Can Manufacture for Your Brand
Coordinated Development Across Multiple Nutrition Categories
AirVigor supports a broad portfolio of dietary supplement products, with formula evaluation, ingredient review, production control, packaging inspection, and market-specific documentation coordinated throughout development.
Product Capabilities Include:
- Electrolyte and hydration powder blends
- Creatine monohydrate formulas
- Whey, protein isolate, collagen, and plant-based powders
- Single and blended amino acid products
- Electrolyte and collagen combinations
- Magnesium, calcium, and multi-mineral formulas
- Vitamin and mineral combinations
- Botanical extract and daily lifestyle formulas
- Probiotic and collagen products
- Gummies, capsules, tablets, drops, powders, and granules
- Stick packs, bottles, jars, pouches, cartons, and bulk packaging
Formulas, flavors, serving formats, packaging, and label content can be adapted according to intended users, daily routines, target markets, sales channels, and brand positioning.
AirVigor’s Coordinated Production and Quality Ecosystem
A Structured Manufacturing System
AirVigor coordinates production through qualified manufacturing and packaging partners operating under applicable GMP, HACCP, ISO, FSSC 22000, and FDA registration frameworks.
The production network may include:
- Dietary supplement manufacturing facilities
- Powder, capsule, tablet, gummy, granule, and liquid capabilities
- Food-grade packaging and printing partners
- COA, MSDS, and batch-document support
- 100,000-grade clean production workshops
- More than 30,000 m² of production space
- 1,000+ personnel and 30+ quality and testing staff
Each project is coordinated across raw-material receiving, weighing, blending, process checks, filling, sealing, labeling, packaging inspection, documentation, and shipment preparation. Centralized project management helps maintain clearer communication, consistent production records, and more efficient order coordination.
Custom Formulation and Flavor Development
Your Product Concept—Developed Through Research and Laboratory Evaluation
AirVigor provides custom formula development supported by a 25+ specialist research team, an independent laboratory system, and more than 20,000 developed and optimized formula models.
What We Customize:
- Electrolyte and mineral combinations
- Creatine, amino acid, vitamin, and botanical formulas
- Protein, collagen, probiotic, and daily nutrition products
- Single-ingredient or multi-ingredient structures
- Sugar-free and simplified ingredient options where suitable
- Serving size, dosage form, and packaging format
- Ingredient and label adjustments for target markets
Flavor Development
AirVigor evaluates sweetness, acidity, aroma, bitterness, aftertaste, mouthfeel, and formula compatibility. Available directions may include:
- Citrus and berry profiles
- Light, refreshing flavors
- Tropical and fruit combinations
- Mild or low-sweetness options
- Botanical-inspired flavor profiles
- Unflavored products where suitable
Samples may be reviewed for solubility, texture, flavor stability, temperature and humidity response, packaging compatibility, and repeated-use experience before commercial production.
Ingredient Sourcing, Quality Review and Market Preparation
Transparent Ingredient Selection for Multi-Category Formulas
AirVigor’s contract manufacturing system includes structured supplier qualification, raw-material document review, ingredient evaluation, and batch traceability. The process applies across electrolytes, creatine, protein nutrition, amino acids, vitamins, minerals, probiotics, collagen, botanical extracts, and multi-ingredient formulas.
Supplier and Raw-Material Review
Evaluation may include:
- Supplier qualification and manufacturing-system review
- Ingredient identity and specification checks
- COA and MSDS document review
- Heavy-metal and microbial testing where applicable
- Allergen and sourcing-information assessment
- Batch-number and material traceability
- Solubility, compatibility, and stability evaluation
- Storage and packaging suitability review
Available Ingredient Categories
AirVigor can coordinate sourcing for:
- Sodium, potassium, magnesium, and calcium ingredients
- Creatine monohydrate and selected creatine formats
- Whey, protein isolate, collagen, and plant-based proteins
- Single and blended amino acids
- Vitamins, minerals, and probiotic ingredients
- Stevia, monk fruit, and other suitable sweetening systems
- Natural or selected flavor and color options
- Botanical extracts and supporting ingredients
Market-Specific Preparation
Ingredients, formula structures, labels, and supporting documents can be reviewed according to the intended sales region. Preparation may consider requirements for the United States, Europe, Canada, Japan, Australia, Southeast Asia, and other selected markets.
Applicable documentation and certification requests are evaluated according to the ingredient, supplier, product category, and destination-market requirements.
Manufacturing Capabilities Across Multiple Dosage Formats
Your Formula—Developed Through Research and Coordinated Production
AirVigor coordinates manufacturing through qualified facilities with capabilities covering powders, capsules, tablets, granules, gummies, drops, and other liquid formats. Each project is managed according to its formula structure, ingredient characteristics, packaging requirements, order quantity, and intended market.
Powder Manufacturing
Suitable for electrolytes, creatine, protein nutrition, collagen, amino acids, vitamins, minerals, and multi-ingredient blends.
Capabilities may include:
- Ribbon or V-blender mixing
- Ingredient sieving and particle management
- Flavor and color dispersion
- Moisture-sensitive material handling
- Laboratory sample to commercial-batch transition
- Stick-pack, pouch, jar, and bulk filling
Capsule Manufacturing
Suitable for vitamins, minerals, botanical extracts, probiotics, amino acids, and combined formulas.
Available options may include:
- Gelatin and plant-based capsules
- Different capsule sizes
- Automated filling and counting
- Capsule-weight inspection
- Packaging into bottles or blister formats
- Batch and label verification
Tablet and Granule Manufacturing
AirVigor can coordinate tablet and granule formats according to ingredient properties and intended use.
Development may cover:
- Formula compression suitability
- Granulation and drying
- Tablet size, shape, and coating
- Hardness and weight checks
- Moisture and storage evaluation
- Bottle, pouch, or individual packaging
Gummy Manufacturing
Suitable for vitamins, minerals, collagen, botanical, and lifestyle nutrition products.
Customization may include:
- Pectin or gelatin bases
- Flavor, color, shape, and texture
- Standard or reduced-sugar directions
- Ingredient compatibility review
- Bottle count and packaging selection
- Product-condition and stability evaluation
Drops and Liquid Formats
Liquid capabilities may include drops, concentrates, and other selected formats.
Development can cover:
- Ingredient dispersion and compatibility
- Flavor and aftertaste adjustment
- pH and product-condition evaluation
- Bottle, dropper, and closure selection
- Filling and sealing checks
- Storage and packaging suitability
Quality and Packaging Controls
Quality procedures may include:
- Raw-material and batch-record review
- Weight, moisture, and density checks
- Microbial and heavy-metal testing where applicable
- Solubility and dosage-form evaluation
- Packaging integrity and label inspection
- Stability assessment based on product requirements
AirVigor coordinates formula development, sampling, production, packaging, documentation, and shipment preparation through one managed project process.
End-to-End Packaging, Labeling and Brand Presentation
Packaging Developed for Product Protection, Clear Communication and Market Fit
AirVigor coordinates packaging development according to product format, storage requirements, target market, sales channel, and brand positioning. Available formats include stick packs, resealable pouches, bottles, jars, cartons, and larger-capacity packaging.
We can support:
- Custom packaging structures and dielines
- Moisture-control and barrier packaging options
- Sealing review for different storage environments
- Labels suited to bottles, jars, pouches, and cartons
- Barcode placement and carton planning for Amazon FBA
- Packaging preparation for retail and e-commerce channels
- Clear, modern visual systems aligned with the brand identity
Packaging evaluation may include seal integrity, moisture exposure, oxygen sensitivity where relevant, temperature and humidity conditions, transportation suitability, label readability, and product presentation.
Label content is reviewed against the approved formula, serving information, packaging layout, destination-market requirements, and production records before commercial manufacturing.
Quality Control and Batch Evaluation
Structured Testing for Product Quality and Production Consistency
AirVigor’s quality framework connects supplier review, raw-material checks, process control, finished-product evaluation, packaging inspection, label verification, and batch documentation.
Quality procedures may include:
- Ingredient identity and specification review
- Heavy-metal and microbial testing where applicable
- Active-ingredient content evaluation
- Solubility, moisture, density, and stability checks
- Flavor, aroma, texture, and appearance comparison
- Packaging integrity and label-accuracy inspection
- Batch records and finished-product documentation
A team of 30+ quality and testing personnel supports production monitoring according to each formula, dosage form, destination market, and project requirement. These controls help maintain clearer records and more consistent product presentation, flavor, format, and packaging across commercial batches.
Certifications, Documentation and Market Preparation Support
Coordinated Label Review, Ingredient Records and Market-Specific Documentation
AirVigor supports regulatory preparation for products intended for the United States, Europe, the United Kingdom, Canada, Australia, Japan, Southeast Asia, and other selected markets. Formula structure, ingredient information, serving directions, allergen statements, warnings, and label layouts can be reviewed according to the product category and destination-market requirements.
Available support may include:
- FDA registration-related facility records
- GMP, HACCP, ISO, and FSSC 22000 documentation
- COA and MSDS files
- Heavy-metal and microbial reports where applicable
- Ingredient specifications and supplier documents
- Batch records and product testing information
- Multilingual ingredient and label preparation
- Packaging review for regional sales channels
- Additional certification coordination upon request
Market preparation is evaluated according to the formula, ingredient source, dosage format, packaging, sales channel, and local requirements. AirVigor coordinates with qualified manufacturing partners and external service providers when additional testing, certification, or document review is required.
Clear Sampling, MOQ and Production Timelines
AirVigor coordinates each project through defined development stages, documented requirements, and clear communication from sampling to shipment preparation.
Sampling
- Standard formulas: generally 3–7 days
- Additional raw-material sourcing: generally 7–10 days
- Complex custom formulas: generally 10–12 days
- Samples may be prepared as powder packs, bottles, jars, or other suitable formats
MOQ Options
- Standard MOQ begins at 500 units
- Quantities depend on formula, dosage form, packaging, and material requirements
- Multi-SKU projects can be evaluated according to the combined production plan
Production Timelines
- Commercial production generally requires 15–30 days
- Timing depends on ingredients, packaging, order quantity, documentation, and production scheduling
What AirVigor Coordinates
- Formula review and refinement
- Sample preparation
- Label and packaging development
- Production and quality procedures
- Supporting documents
- Freight and delivery planning
- Amazon FBA preparation
- Regional warehouse coordination
From individual product projects to broader product-line development, AirVigor provides a structured path from concept and sampling through production, packaging, and shipment preparation.
Representative Contract Manufacturing Projects
Structured Development From Product Concept to Commercial Production
The following project profiles illustrate how AirVigor can coordinate formula development, sampling, packaging, production, documentation, and shipment preparation for different markets. Project requirements vary according to ingredients, dosage format, order quantity, packaging structure, and destination-market needs.
CASE STUDY 1 — U.S. Electrolyte Powder Product Line
Category: Electrolyte and Daily Hydration Powders
Project Requirement:
A U.S. e-commerce brand planned to develop several electrolyte powder products with different flavor directions, serving formats, and packaging options for direct sales and Amazon fulfillment.
AirVigor Support:
- Developed daily-use and active-lifestyle formula directions
- Evaluated mineral combinations and serving structures
- Adjusted sweetness, acidity, and mineral aftertaste
- Prepared laboratory samples for formula review
- Coordinated stick-pack and jar packaging
- Reviewed label information and barcode placement
- Planned cartons and shipment preparation for Amazon FBA
Project Delivery:
The approved formulas, packaging files, labels, and production requirements were organized into one commercial manufacturing plan with batch documentation and quality checks.
CASE STUDY 2 — European Creatine and Mineral Product
Category: Creatine Monohydrate and Mineral Powder
Project Requirement:
A European nutrition brand required a creatine-based powder with light flavor options, clear ingredient information, suitable packaging, and documentation prepared for regional review.
AirVigor Support:
- Developed creatine and selected mineral formula options
- Reviewed ingredient compatibility and solubility
- Prepared mild-flavor and unflavored samples
- Evaluated powder flow and moisture sensitivity
- Coordinated jar and resealable-pouch options
- Prepared ingredient, serving, and allergen information
- Supported documentation and shipment planning for Europe
Project Delivery:
The project moved from formula review through sampling, packaging confirmation, production preparation, and commercial batch coordination within one managed workflow.
CASE STUDY 3 — Asia-Pacific Collagen and Electrolyte Formula
Category: Collagen, Vitamin, and Electrolyte Powder
Project Requirement:
An Asia-Pacific lifestyle brand planned a portable powder product combining collagen, selected vitamins, and electrolytes with a mild flavor and compact sachet packaging.
AirVigor Support:
- Developed several ingredient and serving structures
- Evaluated collagen compatibility, texture, and solubility
- Adjusted aroma, sweetness, and aftertaste
- Coordinated sachet materials and carton presentation
- Reviewed storage and packaging suitability
- Prepared multilingual label information
- Supported e-commerce and regional shipment preparation
Project Delivery:
The approved formula and packaging direction were transferred into coordinated production with quality records, packaging inspection, and market-specific document preparation.
FAQ
1. What types of dietary supplements can AirVigor manufacture?
AirVigor supports electrolytes, creatine, protein nutrition, amino acid blends, collagen products, vitamins, minerals, probiotics, botanical extracts, and multi-ingredient daily nutrition formulas. Available formats include powders, granules, capsules, tablets, gummies, drops, and selected liquid products.
2. Can you develop a completely custom formula from scratch?
Yes. Our scientists can build formulas based on your desired benefits, athlete profile, clinical dosage targets, flavor preferences, and market positioning. We create several prototype variations so you can compare taste, solubility, and performance.
3. What certifications do your facilities hold?
FDA-registered, GMP, HACCP, ISO22000, FSSC, Halal, Kosher, Organic, plus full COA/MSDS documentation per batch. Suitable for global market entry.
4. Do you support Amazon FBA brands?
Absolutely. We provide FNSKU printing, carton packaging optimization, FBA labeling, barcode placement, carton drop-test compliance, and direct-to-FBA freight.
5. Can you match or reverse-engineer an existing product?
Yes. We can reverse-engineer popular market formulas or competitor products, then upgrade taste, solubility, or ingredient profile to help you differentiate.
6. What is your MOQ?
MOQ begins at 500 units for most powdered products—ideal for DTC testing, brand launches, or micro-retail deployment.
7. How long does production take?
Standard manufacturing requires 15–30 days after formula approval and packaging confirmation. Complex multi-SKU programs may take slightly longer.
8. Do you handle global shipping?
Yes. AirVigor provides shipping to the U.S., Canada, EU, UK, Australia, Japan, Korea, and LATAM through DHL, UPS, FedEx, USPS, and bonded warehouses.
9. Can I visit your factory?
Yes. Facility tours (on-site or virtual) are available with appointment. We demonstrate R&D labs, production lines, QC systems, and packaging operations.
10. How do I get started?
Simply share your product goals, target audience, intended benefits, format, and MOQ. Our team will prepare a proposal, formulation map, and sampling plan.
Let’s Build Your Supplement Line Together
Work With a Contract Manufacturer Trusted by Athletes Worldwide
Whether you’re scaling an existing nutrition line or launching a new electrolyte, creatine, protein, or functional blend, AirVigor gives you science-driven formulation, FDA-registered production, global fulfillment capabilities, and athlete-tested performance validation.
We combine 20+ years of R&D expertise, multi-market regulatory knowledge, and Amazon-proven packaging systems to give your brand the manufacturing partner it deserves.
From concept → formulation → compliance → production → FBA → global delivery: We handle everything. You scale confidently.
